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Melbourne Architects Invent Cross-Laminated Plywood for Laneway Home

Paul Loh and David Leggett's self-designed Northcote House, 80 square metres on a former Westgarth car park, has swept four major awards through a bespoke engineered timber system developed with TGA Engineers.


Tue 21 Apr 26

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A Melbourne architecture practice has invented a new structural timber system called Cross-Laminated Plywood (CLP) to build its own home on a 22-metre-long, 4.6-metre-wide laneway site in the city’s inner north. That is according to LLDS Architects, whose Northcote House has now swept four major design prizes: the Fit Out – Residential award at the 25th Australian Timber Design Awards, the Premier Award at the 2024 Australian Interior Design Awards, the AIA Victoria Sustainability Award 2024, and Dezeen’s Urban House of the Year 2024.

Developed with TGA Engineers and road-tested through the practice’s research, including a 2020 chapter in the international Fabricate series published by UCL Press, CLP is produced by structurally laminating three layers of 18mm FSC-certified birch plywood, with 19 rafter beams and 76 bracing plates forming the free-form roof of the house and left exposed as a full-length sculptural soffit. Over 70 per cent of the home’s bespoke components were manufactured by LLDS’s sister company Power to Make, a digital fabrication workshop in Preston, five kilometres from the site.

Kitchen at Northcote House with the Cross-Laminated Plywood roof structure curving overhead, a bespoke Corian island bench, corrugated plywood side walls, and a circular porthole window looking out to a brick laneway building.
The upper-floor kitchen at Northcote House, with the Cross-Laminated Plywood roof curving overhead, corrugated plywood walls throwing afternoon light across the bespoke Corian island, and a hand-blown circular porthole window by artist Ruth Allen framing the Westgarth laneway. Design: LLDS Architects. Fabrication: Power to Make. (Photo Credit: Tom Ross provided to Wood Central by the Australian Timber Design Awards)

Studio founders Paul Loh and David Leggett, who are also the owners, set the brief as a test of what advanced digital fabrication could deliver for standard inner-city infill, with the design team never having to hand off to a separate contractor. The 22-metre-long plot sits east-west on a former service-lane car park, with the ground plane elevated so a brown roof garden loaded with native planting could sit over the living floor as thermal mass and ecological habitat.

The CLP roof sweeps between two concrete boundary walls and spans a hall-like upper volume that gathers kitchen, dining, and the entrance into a single space, while a sculptural milled plywood staircase descends through a central void into a ground-floor snug. Point cloud scanning of the as-built boundary walls informed both the CLP manufacturing data and the CNC-milled PIR formwork used for the textured internal concrete, with the formwork itself later reused as insulation inside the roof build-up.

Every plywood component is laid up with brass hardware and threaded-rod compression, explicitly designed for disassembly rather than demolition at the end of life, and finished in solvent-free Osmo wood wax. The detail means the full timber package, from the 19 rafter beams down to the 76 bracing plates, can be taken apart, relocated or recycled as a whole rather than chipped or sent to landfill.

Close detail of the curved milled plywood staircase at Northcote House showing stacked and compressed plywood layers forming treads, a curved plywood wall surround, and a brass hardware detail on the wall above.
Detail of the sculptural milled plywood staircase descending through the central void at Northcote House, with stacked plywood layers compressed via threaded rods and brass hardware. Every component is explicitly designed for disassembly rather than demolition at end of life. Design: LLDS Architects. Fabrication: Power to Make. (Photo Credit: Tom Ross provided to Wood Central by the Australian Timber Design Awards)

ATDA judge Anthony Burke, Professor of Architecture at UTS and host of Grand Designs Australia and Restoration Australia on the ABC, described Northcote House as a standout entry in a competitive fit-out field, pointing to the combination of bespoke fabrication, material transparency and design ingenuity across a 4.6-metre-wide footprint. The scheme was also shortlisted in the AIA Victoria New Residential and Interior Architecture categories at the 2024 awards.

Awarding Northcote House the Premier Award at the 2024 Australian Interior Design Awards, the jury said the project had “rigorously challenged each member’s way of thinking about residential interiors,” citing the five-kilometre local manufacturing radius as the factor that gave the scheme its edge across a competitive shortlist.

 Ground-floor snug at Northcote House with a black cylindrical wood-burning stove, curved plywood wall surround with integrated shelving carved into the plywood, arched opening to a bedroom, and the curved plywood staircase wrapping down from above.
The ground-floor snug at Northcote House, with the wood-burning stove anchoring a carved plywood wall of integrated shelving, an arched opening to the bedroom suite, and the curved plywood staircase wrapping down from the central void. The full material palette is timber-led from floor to ceiling. Design: LLDS Architects. Fabrication: Power to Make. (Photo Credit: Tom Ross provided to Wood Central by the Australian Timber Design Awards)

Entries for the 27th Australian Timber Design Awards are now open, with Loh and Leggett’s Northcote House — 80 square metres, 19 CLP rafter beams, 76 bracing plates, four major prizes — built entirely from components milled within five kilometres of the site.

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  • J Ross headshot

    Jason Ross, publisher, is a 15-year professional in building and construction, connecting with more than 400 specifiers. A Gottstein Fellowship recipient, he is passionate about growing the market for wood-based information. Jason is Wood Central's in-house emcee and is available for corporate host and MC services.

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